The Wild West of “Demanufacturing”
Circular Economy

The Wild West of "Demanufacturing": Why Our Language Around Reuse is Such a Mess Ever tried to talk about what happens to products at the end of their life cycle? If so, you have probably encountered a terminological minefield. Is it "demanufacturing"? "Remanufacturing"? "Recycling"? "Refurbishing"? "Upcycling"? "Circularity"? Just plain "reuse"? Does anyone really know the difference, or do we just throw them around interchangeably? The truth is, for a long time, there has been no real standardization in how we talk about these crucial processes. It has been a bit like the Wild West, with different industries, academics, and even individual companies coining and using terms as they see fit. This lack of a common language is not just an academic quibble; it has real implications for how we design products, manage waste, and ultimately, build a more sustainable future. A Conflation of Concepts Let us break down some of the biggest culprits in this terminological tangle:



  • Demanufacturing: The concept was termed by Professor Walter W. Olson and Professor John W. Sutherland in 1993. At its core, "demanufacturing" generally refers to the systematic disassembly of products to recover components, materials, or energy. Think of it as the reverse of manufacturing. The goal is often to extract value, whether that is for recycling, repair, or remanufacturing. An example would be breaking down a refrigerator into its components: Metals, plastics when the value of the materials is greater than that of the refrigerator as a whole.

  • Remanufacturing: This concept first appeared somewhere between 1790 and 1800. Remanufacturing is a more specific process. Remanufacturing involves restoring a used product to at least its original performance specifications, with a warranty that is comparable to a new product. This is not just a repair; it often involves significant disassembly, cleaning, inspection, replacement of worn parts, and reassembly. A classic example is a remanufactured engine for a car.

  • Reuse: The term first appeared in the Oxford dictionary in 1797 however the concept has been around for much longer. This is perhaps the broadest term, simply meaning to use a product or component again for the same or a different purpose without significant alteration. This could be as wearing clothing that an older sibling has outgrown.

  • Recycle: This term has been around since ancient times with the Romans recycling swords for the bronze and the Greeks recycling glass. This process involves converting waste materials into new materials or objects. It typically involves breaking down a product or material to its raw form, which is then used to create something new. Unlike reuse or remanufacturing, the original product's form or function is usually lost in the recycling process. While demanufacturing can lead to materials being recycled, recycling specifically focuses on material conversion rather than the systematic disassembly for component recovery that demanufacturing prioritizes. An example of recycling would be using recycled soda bottles to make carpet for residential or office buildings.


The problem arises when these distinct concepts are used interchangeably, or when "demanufacturing" becomes a catch-all for any end-of-life activity. For instance, you might hear someone say a product is being "demanufactured" when they mean it is being remanufactured, or even just recycled. Why Does This Matter? This lack of precision is not just about semantics. It has tangible consequences:



  1. Hindered Design for Disassembly: If engineers are not clear on the intended end-of-life pathway (e.g., specific components for remanufacturing vs. general material recovery), it is harder to design products for efficient disassembly and recovery.

  2. Inefficient Resource Management: Without clear definitions, it is difficult to track the true flow of materials and products through the circular economy. Are we extending product lifespans through remanufacturing, or are we just breaking things down for recycling?

  3. Confused Policy and Regulation: Policymakers struggle to create effective legislation when the terms they are regulating are ill-defined. How can you incentivize remanufacturing if it is constantly conflated with general recycling?

  4. Market Confusion: Consumers and businesses alike can be confused by marketing claims. Is a "remanufactured" product truly as good as new, or is it just a glorified used item? Clear definitions build trust.


Towards a Standardized Future The good news is that there is a growing recognition of this problem. Efforts are underway by organizations like ISO (International Organization for Standardization) to develop clearer definitions and frameworks for the circular economy, including end-of-life processes. This push for clarity is intrinsically linked to the rise of the Circular Economy. Unlike the traditional "take-make-dispose" linear model, the Circular Economy aims to keep resources in use for as long as possible, extract the maximum value from them whilst in use, then recover and regenerate products and materials at the end of service life. Within this paradigm, demanufacturing, remanufacturing, and recycling are not just separate activities, but vital, interconnected strategies that minimize waste and maximize resource efficiency. The Circular Economy is a crucial new concept because it fundamentally shifts our perspective from waste management to resource optimization, offering a pathway to decouple economic growth from resource depletion and environmental degradation. As we move towards a more circular economy, a common language for demanufacturing, remanufacturing, and reuse is no longer a luxury, but a necessity. By clearly defining these processes, we can better design products, optimize resource recovery, implement effective policies, and ultimately, accelerate our transition to a truly sustainable future. It is time to bring some order to the Wild West of product end-of-life.

Do you need help? Do you need assistance with End of Life (EOL) management solutions to help you to track your diversion and contribute to the Circular Economy? Genesis Dome can assist; our EOL management processes can support you in ensuring that materials are diverted from the landfill, compliance with privacy regulation and the diversion, cost and savings data is captured. With our unique processes we can support you in diverting up to 98% of your materials from the landfill. We can also provide guidance and solutions to solve EOL challenges whether it be demanufacturing, remanufacturing, reuse, or recycling. Please contact us!

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